Customer satisfaction about our service is our highest pursuit. In MASCUSTOM DISPLAY, you can get one stop service from job-site measurement to Installation. Whether you’re just starting to think about a project, or you’re ready to commit, it’s never too soon to learn more about the custom cabinetry process. Here you’ll find information on how we work together with you to design your project, and the steps that take you from ideas on a page to installation.
Production
* Premium Woodworking & Cabinet Construction
Every display case begins with precision woodworking. We start with aircraft-grade aluminum framing wrapped in 18mm thick, humidity-resistant MDF panels. Our CNC routers cut components to 0.1mm tolerances, while dovetail joinery ensures structural integrity. Interior surfaces receive electrostatic-applied 0.8mm velvet flocking for luxurious product presentation.
Military-Grade Surface Preparation
Before painting begins, all surfaces undergo meticulous preparation. Our 320-grit sanding process with industrial vacuum extraction removes every micron of dust. We then apply a two-part epoxy primer that chemically bonds to the substrate, creating the perfect foundation for our mirror-finish coatings.
Medium-Density Fiberboard (MDF) – Ideal for custom cabinetry and display bases due to their smooth finish and stability.
Plywood with Reinforced Core – Offers superior strength for high-traffic areas and secure storage units.
Automotive-Quality Paint System
Our 8-stage painting process rivals luxury automobile finishes:
5 Base Coats: Including a catalyzed polyurethane adhesion layer, high-build filler, and pore-sealing foundation.
3 Top Coats: Featuring mica-effect mid-layers and ceramic-reinforced clear coat.
Precision Curing: Infrared drying between layers ensures perfect cross-linking of polymers.
Durable Stainless Steel Production
Cutting: The veneer is cut to size, often with a sharp knife or saw, ensuring edges are straight. Matching grain patterns for aesthetic consistency is key (e.g., book-matching for symmetry).
Application: Glue is evenly spread on both the base wood and the back of the veneer using a brush or roller, ensuring no gaps or excess that could cause bubbling.
Positioning: The veneer is carefully aligned on the base surface, pressing out air bubbles as it’s laid down.
Clamping/Caulking: Heavy clamps, weights, or a veneer caul (a flat board) are used to apply even pressure, allowing the glue to cure (typically 24 hours).
Trimming & Finishing
Edge Trimming: Excess veneer is trimmed with a sharp knife or veneer saw along the edges of the base wood.
Sanding & Smoothing: The veneered surface is lightly sanded to remove rough edges and ensure a seamless finish.
Sealing/Finishing: A protective coat (e.g., varnish, lacquer, or wax) is applied to enhance durability and highlight the veneer’s grain.
Durable Stainless Steel Production
Main Components: Stainless steel is primarily composed of iron, chromium (at least 10.5% to ensure corrosion resistance), nickel, manganese, and other alloying elements (e.g., molybdenum, titanium).
Raw Materials: Scraps of stainless steel, iron ore, chromium ore, and other alloys are sourced. Recycled stainless steel scraps are often used to reduce costs and environmental impact.
Hot Rolling
The solidified billets/slabs are heated and passed through rolling mills to reduce thickness and form sheets, plates, or bars. Hot rolling improves mechanical properties and shape uniformity.
Cold Rolling
For thinner, smoother, or higher-strength products, hot-rolled stainless steel is further rolled at room temperature. This process may be followed by annealing (heating and slow cooling) to relieve stress and maintain ductility.
Surface Treatment
Pickling: The steel is treated with acids (e.g., nitric or hydrofluoric acid) to remove oxide scales and achieve a clean surface.
Polishing/Finishing: Processes like grinding, buffing, or electro-polishing are used to achieve different surface finishes (e.g., mirror, brushed, or matte) based on application needs (e.g., kitchenware, architecture).
Precision Manufacturing – Guaranteeing Superior Quality
As an integrated design and production enterprise, we operate a modern manufacturing facility with a strict quality control system. We use imported eco-friendly materials:
- (Such as E1-grade panels, tempered glass, and premium metal finishes) combined with advanced techniques like CNC engraving, dust-free spray painting, and hand polishing to ensure flawless craftsmanship. Special emphasis is placed on security features, including shockproof, scratch-resistant, and climate-controlled designs, ensuring optimal protection for high-value jewelry.
